GRAS 45CA Headphone/Hearing-protector Test Fixture
ISO: 4869-3
IEC: 60318-1 and 60318-4
depending on configuration
The GRAS 45CA is a versatile test fixture for measuring sound isolation of hearing-protectors according to ISO 4869-3 and ear- and headphones according to IEC60318-1 or 60318-4. For testing hearing-protectors according to ANSI/ASA S12.42, choose GRAS 45CB.
Technology
Introduction
GRAS 45CA provides the basis for reliable and exact measurements and is designed with
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A test fixture mounted on a resilient base that reduces the noise floor to a minimum in a typical test situation. Foam plugs and grease are supplied to avoid sound leakage along the cable
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A test fixture head, made for optimizing the acoustic isolation
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An acoustic cup and plug for testing the acoustic isolation
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A range of molded-rubber KEMAR pinnae, e.g. for testing earplugs, can be fitted
The 45CA’s robust design is ideally suited for binaural testing of active and passive earplugs, as well as circumaural hearing protectors.
It is primarily intended for testing the performance of hearing-protection devices such as earplugs and earmuffs (supra-aural and circum-aural) but can also be used for testing sound sources such as earphones and headphones. It is fitted with either microphones or ear simulators, depending on the device to test and the standard to comply with.
Compliance with ISO 4869-3, IEC 60318-1, and IEC 60318-4 assures technicians, decision-makers, and authorities of repeatability and transparent data when developing and verifying hearing protectors.
The pinnae for the 45CA are the same as the standardized KEMAR pinnae but rounded to fit the large 45CA base plate. This large base plate reduces or eliminates the risk of leakage.
The 45CA includes two plugs for measuring the acoustic isolation in a closed ear.
We recommend calibration before each use to ensure the accuracy of your measurements. The GRAS 42AP Intelligent Pistonphone or the GRAS 42AA Pistonphone are ideally suited for this task.
TEDS Compatibility
All CCP-based configurations (-2, -4, -6, -8, -10 and -12) are IEEE 1451.4 TEDS v. 1.0 compliant. If your measurement platform supports Transducer Electronic Data Sheets (TEDS), you will be able to read and write data like properties and calibration data.
Configurations for typical applications and use
45CA Headphone/Hearing-protector Test Fixture, Non-configured is a versatile test platform that you can configure to suit specific needs. The most common configurations can be ordered fully assembled, calibrated and tested from GRAS These are:
45CA-1 Headphone/Hearing-protector Test Fixture, ISO 4869-3 1" Mic. LEMO
The 45CA-1 is a configuration for testing outside-the-ear devices, i.e. for measuring the insertion loss of earmuffs and the sound quality of headphones. In this configuration, 45CA is configured with two GRAS 40EN 1" pressure microphones. The configuration complies with ISO 4869-3.
45CA-2 Headphone/Hearing-protector Test Fixture, ISO 4869-3 1/2" Mic. CCP
The 45CA-2 is a configuration for testing outside-the-ear devices, i.e., for measuring the insertion loss of earmuffs and the sound quality of headphones. In this configuration, 45CA is configured with two GRAS 40AD 1/2" pressure microphones. This configuration complies with ISO 4869-3
45CA-3 Headphone/Hearing-protector Test Fixture, IEC 60318-1 LEMO
45CA-3 is configured for measurement of insertion loss of circum-aural hearing protectors and the sound quality of headphones, with two RA0039 Ear Simulators with 40AG 1/2" externally polarized microphones. The configuration complies with IEC 60318-1. The RA0039 cannot be used with a pinna simulator, and therefore cannot be used for measuring in-ear earphones.
45CA-4 Headphone/Hearing-protector Test Fixture, IEC 60318-1 CCP
The 45CA-4 is configured with two RA0039 Ear Simulators with 40AO 1/2" prepolarized microphones. The configuration complies with IEC 60318-1 and is used for measurements of insertion loss of circum-aural hearing protectors and sound quality of headphones. The RA0039 cannot be used with a pinna simulator, and therefore cannot be used for measuring in-ear earphones.
45CA-5 Headphone/Hearing-protector Test Fixture, IEC 60318-4 LEMO
The 45CA-5 is configured with RA0045 externally polarized ear simulators for use with pinna simulators. It can be used for measurements of the insertion loss of earmuffs and earplugs, and the sound quality of earphones and headphones. The configuration complies with IEC 60318-4.
45CA-6 Headphone/Hearing-protector Test Fixture, IEC 60318-4 CCP
The 45CA-6 is configured with RA0045-S1 prepolarized ear simulators for use with pinna simulators. This configuration can be used for measurements of the insertion loss of earmuffs, sound quality of earphones and hearing aids. The configuration complies with IEC 60318-4.
45CA-7 Headphone/Hearing-protector Test Fixture, IEC 60318-4 LEMO, with Anthropometric Pinnae
The 45CA-7 is configured with RA0045 externally polarized ear simulators and anthropometric pinnae. It can be used for measurements of the insertion loss of earmuffs and earplugs, and the sound quality of earphones and headphones. The configuration complies with IEC 60318-4.
45CA-8 Headphone/Hearing-protector Test Fixture, IEC 60318-4 CCP, with Anthropometric Pinnae
The 45CA-8 is configured with RA0045-S1 prepolarized ear simulators and anthropometric pinnae. This configuration can be used for measurements of the insertion loss of earmuffs, sound quality of earphones and hearing aids. The configuration complies with IEC 60318-4.
45CA-9 Headphone/Hearing-protector Test Fixture, High-Frequency Ear Simulator, and Anthropometric Pinnae, LEMO
The 45CA-9 is configured with RA0401 externally polarized high-frequency ear simulators and anthropometric pinnae. It can be used for measurements of hearing aids, earphones, and headphones up to 20 kHz. The configuration complies with IEC 60318-4.
45CA-10 Headphone/Hearing-protector Test Fixture, High-Frequency Ear Simulator and Anthropometric Pinnae, CCP
The 45CA-10 is configured with RA0402 prepolarized ear simulators and anthropometric pinnae. It can be used for measurements of hearing aids, earphones, and headphones up to 20 kHz. The configuration complies with IEC 60318-4.
45CA-11 Headphone/Hearing-protector Test Fixture, Hi-Res Ear Simulator and Anthropometric Pinnae, LEMO
The 45CA-11 is configured with RA0403 externally polarized hi-res ear simulators and anthropometric pinnae. It can be used for measurements of hearing aids, earphones and headphones up to 50 kHz. The configuration is compatible with IEC 60318-4.
45CA-12 Headphone/Hearing-protector Test Fixture, Hi-Res Ear Simulator and Anthropometric Pinnae, CCP
The 45CA-12 is configured with RA0404 prepolarized hi-res ear simulators and anthropometric pinnae. It can be used for measurements of hearing aids, earphones, and headphones up to 50 kHz. The configuration compatible with IEC 60318-4.
45CA-13 Headphone/Hearing-protector Test Fixture, Low Noise Ear Simulator System
The 45CA-13 is configured with 43BB low noise ear simulator systems and anthropometric pinnae. It can be used for measurements of hearing aids, earphones, and headphones. The configuration compatible with IEC 60318-4.
The application-specific items for each of these configurations are listed under the tab Ordering Information.
System verification
For daily verification and check of your measurement setup, we recommend using a calibrator like GRAS 42AG Multifunction Sound Calibrator. For proper sensitivity calibration, we recommend using a pistonphone like GRAS 42AP Intelligent Pistonphone.
Service
If you accidentally damage the Ear Simulator, we can—in most cases—replace and repair it at a very reasonable cost and with short turn-around time. This not only protects your investment but also pleases your quality assurance department because you don’t have to worry about new serial numbers, etc.
Calibration
Before leaving the factory, all products are calibrated in a controlled laboratory environment using traceable calibration equipment. Depending on the use, measurement environment, and internal quality control programs, we recommend recalibrating the system at least once a year.
Performance and warranty
The GRAS 45CA is made of components from our standard portfolio and are all manufactured of high-quality material and branded parts that were chosen and processed to ensure life-long stability and robustness. This enables us to offer 5 years warranty against defective materials and workmanship.
Exceptions: The warranty period for cables is 6 months.
Specifications
45CA-1 and 45CA-2 | ||
Self Insertion Loss, measured with closed ear simulators | > 50 dB | 80 - 250 Hz |
Self Insertion Loss, measured with closed ear simulators | > 65 dB | 350 - 4000 hz |
Self Insertion Loss, measured with closed ear simulators | > 55 dB | 5000 - 20000 Hz |
Specs for the GRAS 40EN 1" Externally Polarized Pressure Microphone can be found here. | ||
Specs for the GRAS 40AD 1/2" Prepolarized Pressure Microphone can be found here. | ||
45CA-3 and 45CA-4 | ||
GRAS RA0039 Ear Simulator | Specs can be found here: | |
GRAS 40AG 1/2" Externally Polarized Pressure Microphone | Specs can be found here: | |
GRAS 40AO 1/2" Prepolarized Pressure Microphone | Specs can be found here: | |
45CA-3 and 45CA-4 | ||
GRAS RA0039 Ear Simulator | Specs can be found here: | |
GRAS 40AG 1/2" Externally Polarized Pressure Microphone | Specs can be found here: | |
GRAS 40AO 1/2" Prepolarized Pressure Microphone | Specs can be found here: | |
45CA-5 to 45CA-8 | ||
GRAS RA0045 Ear Simulator | Specs can be found here: | |
GRAS RA0045-S1 Ear Simulator | Specs can be found here: | |
45CA-9 to 45CA-10 | ||
GRAS RA0401 High-Frequency Ear Simulator Externally Polarized | Specs can be found here: | |
GRAS RA0402 High-Frequency Ear Simulator Prepolarized | Specs can be found here: | |
45CA-11 to 45CA-12 | ||
GRAS RA0403 Hi-Res Ear Simulator Externally Polarized | Specs can be found here: | www.grasacoustics.com/ra0403 |
GRAS RA0404 Hi-Res Ear Simulator Prepolarized | Specs can be found here: | www.grasacoustics.com/ra0404 |
45CA-13 | ||
GRAS 43BB Ear Simulator | Specs can be found here: | www.grasacoustics.com/43bb |
GRAS Sound & Vibration reserves the right to change specifications without notice.
Ordering info
Included items with GRAS 45CA
Common to all configurations - and delivered when ordered non-configured
GRAS GR1085 | Cover Plate, 2 pcs |
GRAS GR0970 | Insert |
GRAS GR0974 | Acoustic Cup (for acoustic isolation testing) |
GRAS RA0178 | 1'' Acoustic Plug |
GRAS GR1281 | Foam plug for leakage sealing (2 pcs) |
GRAS MI0016 | 7 ml Silicon grease for leakage sealing |
GRAS YY0019 | Allen Key, 6 mm |
GRAS YY0016 | Allen Key, 2.5 mm |
GRAS YY0018 | Allen Key, 2 mm |
GRAS YY0012 | Allen Key, 1.5 |
Configurations
12 different pre-configurations of 45CA are available. Each of these are sold fully assembled and tested, ready for use.
45CA-1 1” Headphone/Hearing-Protector Test Fixture, ISO 4869-3 1" Mic. LEMO - for test of earmuffs
1" Ext. Polarized Pressure Microphone (2 pcs) | |
Adapter for 1" microphone and 1/2" preamplifier (2 pcs) | |
Adapter for 1/2" microphone and 1/4" preamplifier (2 pcs) | |
1/4" Standard Preamplifier with 3 m integrated cable, very short (2 pcs) |
45CA-2 1/2” Headphone/Hearing-Protector Test Fixture, ISO 4869-3 1/2" Mic. CCP - for test of earmuffs
1/2" Prepolarized Pressure Microphone, High Sensitivity (2 pcs) | |
GRAS RA0177 | 1” Microphone protection grid (2 pcs) |
1/2'' to 1'' Microphone Adapter (2 pcs) | |
1/2" to 1/4" Adapter (2 pcs) | |
1/4" CCP Preamplifier with Microdot connector, very short (2 pcs) | |
3 m Microdot - BNC Cable, High Temp |
45CA-3 Headphone/Hearing-Protector Test Fixture, IEC 60318-1 LEMO - for test of earmuffs and headphones
Ear Simulator according to IEC 60318-1 (2 pcs) | |
1/2" Ext. Polarized Pressure Microphone (2 pcs) | |
1/2'' to 1'' Adapter for RA0039 (2 pcs) | |
1/2" to 1/4" Adapter (2 pcs) | |
1/4" Standard Preamplifier with 3 m integrated cable, very short (2 pcs) |
45CA-4 Headphone/Hearing-Protector Test Fixture, IEC 60318-1 CCP - for test of earmuffs and headphones
Ear Simulator according to IEC 60318-1 (2 pcs) | |
1/2" Prepolarized Pressure Microphone (2 pcs) | |
1/2''-1'' Adapter for RA0039 (2 pcs | |
1/2" to 1/4" Adapter (2 pcs) | |
1/4" CCP Preamplifier with Microdot connector, very short (2 pcs) | |
3 m Microdot - BNC Cable, High Temp |
45CA-5 Headphone/Hearing-Protector Test Fixture, IEC 60318-4 LEMO - for test of earmuffs, earplugs, headphones and earphones
Large Right KEMAR Pinna, 55 Shore OO | |
Large Left KEMAR Pinna, 55 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
GRAS GR1069 | Ear Canal Extension |
Externally Polarized Ear Simulator according to IEC 60318-4 (60711) (2 pcs) | |
1/2" to 1/4" Adapter (2 pcs) | |
1/4" Standard Preamplifier with 3 m integrated cable, very short (2 pcs) |
45CA-6 Headphone/Hearing-Protector Test Fixture, IEC 60318-4 CCP - for test of earmuffs, earplugs, headphones and earphones
Large Right KEMAR Pinna, 55 Shore OO | |
Large Left KEMAR Pinna, 55 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
GRAS GR1069 | Ear Canal Extension |
Prepolarized Ear Simulator according to IEC 60318-4 (60711) (2 pcs) | |
1/2" to 1/4" Adapter (2 pcs) | |
1/4" CCP Preamplifier with Microdot connector, very short (2 pcs) | |
3 m Microdot - BNC Cable, High Temp (2 pcs) |
45CA-7 Headphone/Hearing-Protector Test Fixture, IEC 60318-4 LEMO, with Anthropometric Pinnae - for test of earmuffs, earplugs, headphones and earphones
Large Right Anthropometric KEMAR Pinna 35 Shore OO | |
Large Left Anthropometric KEMAR Pinna 35 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
Externally Polarized Ear Simulator according to IEC 60318-4 (60711) (2 pcs) | |
1/2" to 1/4" Adapter | |
1/4" Standard Preamplifier with 3 m integrated cable, very short (2 pcs) | |
GRAS GR0408 | Exterior Ear Canal (for calibration) |
GRAS GR0409 | Union Nut (for calibration) |
45CA-8 Headphone/Hearing-Protector Test Fixture, IEC 60318-4 CCP, with Anthropometric Pinnae - for test of earmuffs, earplugs, headphones and earphones
Large Right Anthropometric KEMAR Pinna 35 Shore OO | |
Large Left Anthropometric KEMAR Pinna 35 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
Prepolarized Ear Simulator according to IEC 60318-4 (60711) (2 pcs) | |
1/2" to 1/4" Adapter | |
1/4" CCP Preamplifier with Microdot connector, very short (2 pcs) | |
3 m Microdot - BNC Cable, High Temp (2 pcs) | |
GRAS GR0408 | Exterior Ear Canal (for calibration) |
GRAS GR0409 | Union Nut (for calibration) |
45CA-9 Headphone/Hearing-Protector Test Fixture, High-Frequency Ear Simulator with Anthropometric Pinnae, LEMO - for test of headphones and earphones up to 20 kHz
Large Right Anthropometric KEMAR Pinna 35 Shore OO | |
Large Left Anthropometric KEMAR Pinna 35 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
Externally Polarized High-Frequency Ear Simulator (2 pcs) | |
1/2" to 1/4" Adapter | |
1/4" Standard Preamplifier with 3 m integrated cable, very short (2 pcs) | |
GRAS GR0408 | Exterior Ear Canal (for calibration) |
GRAS GR0409 | Union Nut (for calibration) |
45CA-10 Headphone/Hearing-Protector Test Fixture, High-Frequency Ear Simulator with Anthropometric Pinnae, CCP - for test of headphones and earphones up to 20 kHz
Large Right Anthropometric KEMAR Pinna 35 Shore OO | |
Large Left Anthropometric KEMAR Pinna 35 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
Prepolarized High-Frequency Ear Simulator (2 pcs) | |
1/2" to 1/4" Adapter | |
1/4" CCP Preamplifier with Microdot connector, very short (2 pcs) | |
3 m Microdot - BNC Cable, High Temp (2 pcs) | |
GRAS GR0408 | Exterior Ear Canal (for calibration) |
GRAS GR0409 | Union Nut (for calibration) |
45CA-11 Headphone/Hearing-Protector Test Fixture, Hi-Res Ear Simulator with Anthropometric Pinnae, LEMO - for test of headphones and earphones up to 50 kHz
Large Right Anthropometric KEMAR Pinna 35 Shore OO | |
Large Left Anthropometric KEMAR Pinna 35 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
Externally Polarized Hi-Res Ear Simulator (2 pcs) | |
1/4" Standard Preamplifier with 3 m integrated cable, very short (2 pcs) | |
GRAS GR0408 | Exterior Ear Canal (for calibration) |
GRAS GR0409 | Union Nut (for calibration) |
45CA-12 Headphone/Hearing-Protector Test Fixture, Hi-Res Ear Simulator with Anthropometric Pinnae, CCP - for test of headphones and earphones up to 50 kHz
Large Right Anthropometric KEMAR Pinna 35 Shore OO | |
Large Left Anthropometric KEMAR Pinna 35 Shore OO | |
GRAS GR1075 | Pinna Holder Plate |
Prepolarized Hi-Res Ear Simulator (2 pcs) | |
1/4" CCP Preamplifier with Microdot connector, very short (2 pcs) | |
3 m Microdot - BNC Cable, High Temp (2 pcs) | |
GRAS GR0408 | Exterior Ear Canal (for calibration) |
GRAS GR0409 | Union Nut (for calibration) |
Optional accessories
KEMAR Pinnae for configurations with using IEC 60318-4 Ear Simulator
Pinna & Ear Simulator Mounting Kit (required to hold a pinna) Included with 45CA-5 and -6. | |
Note: Contains a cover plate, ear canal extension, screws and Allen key | |
KEMAR Large Right Pinna Shore 55 Hearing Protector. Included with 45CA-5 and 6. | |
KEMAR Large Left Pinna Shore 55 Hearing Protector. Included with 45CA-5 and 6. | |
KEMAR Large Right Pinna Shore 35 Hearing Protector | |
KEMAR Large Left Pinna Shore 35 Hearing Protector | |
KEMAR Small Right Pinna Shore 55 Hearing Protector | |
KEMAR Small Left Pinna Shore 55 Hearing Protector | |
KEMAR Large Right Anthropometric Pinna for 45CA, Shore 35. Included with 45CA-7 and 8 | |
KEMAR Large Left Anthropometric Pinna for 45CA, Shore 35. Included with 45CA-7 and 8 |
Cables for LEMO configurations
3 m LEMO 7-pin - LEMO 7-pin Cable | |
10 m LEMO 7-pin - LEMO 7-pin Cable |
Cables for CCP configurations
3 m BNC - BNC Cable | |
10 m BNC - BNC Cable | |
GRAS AE0074 | BNC – BNC adapter |
Power modules
For all configurations (dual channel LEMO/CCP) | |
For externally polarized configurations only (dual channel) |
Power Supply +15 VDC (provides +15 VDC power to the Power Module)
GRAS AB0002 | Mains/line power supply, 230 VAC (EU mains connector) |
GRAS AB0006 | Mains/line power supply, 230 VAC (UK mains connector) |
GRAS AB0003 | Mains/line power supply, 120 VAC (US mains connector) |
Calibration Equipment
Intelligent Pistonphone, Class 0 | |
Pistonphone, Class 1 | |
Coupler for 1" microphones (Note: RA0023 is included with 42AP but optional for 42AA) | |
Calibration Adapter (for in-situ verification of RA0039) | |
1/2'' Calibration Adapter for KEMAR Pinna (For the IEC60318-4 configuration only) | |
GRAS 42AG | Multifunction Sound Calibrator, Class 1 |
GRAS Sound & Vibration reserves the right to change accessories without notice.